CO2 Sensors

CO2 sensors, based on the non-dispersive infra-red (NDIR) principle, are mainly applied to the detection of indoor and outdoor carbon dioxide concentrations. These sensors contain lasers and photoelectric receivers to process the light signals of the measured material, and the CO2 concentration can be obtained by the software algorithm.
 

CO2 sensors are specialized devices designed to detect and monitor the concentration of carbon dioxide (CO₂) in the air. As awareness around indoor air quality continues to grow, monitoring CO₂ levels has become essential in various settings, from homes and schools to industrial and agricultural environments. Carbon dioxide concentration is a critical indicator of air freshness, and when it surpasses certain thresholds, it can lead to discomfort, impaired concentration, or even serious health risks like oxygen deprivation and poisoning. To help mitigate these risks and maintain healthy environments, CO₂ sensors are increasingly being integrated into both everyday life and professional settings.

These sensors play a vital role in applications such as greenhouse management, where monitoring CO₂ levels allows for timely ventilation and optimized plant growth, thereby increasing agricultural yields. In underground mines and confined workspaces, CO₂ sensors are used to monitor air quality and ensure worker safety by triggering alerts if the gas concentration becomes hazardous. They are also used in building automation systems to regulate ventilation and energy use more efficiently based on real-time CO₂ data.

The most common type of CO₂ sensor operates based on the principle of non-dispersive infrared (NDIR) detection. This method involves sending a beam of infrared light through the air sample. Because carbon dioxide molecules absorb infrared light at a specific wavelength, the amount of light absorbed is proportional to the concentration of CO₂ in the sample. The sensor contains a detector that measures the intensity of the remaining infrared light. This signal is then processed by the sensor’s internal circuit, which filters, amplifies, and sends the data to a microcontroller (MCU). The MCU uses an algorithm to calculate the precise CO₂ concentration.

Infrared CO₂ sensors are particularly favored due to their high accuracy, long lifespan, and stability. They are also resistant to interference from other gases and are not affected by the presence or absence of oxygen. As a result, they are widely used across various industries, including petrochemical processing, atmospheric monitoring, healthcare, smart agriculture, and HVAC systems in smart buildings.

However, when selecting and using a CO₂ sensor, certain considerations must be taken into account to ensure accurate performance. First is the measurement range: most standard CO₂ sensors are calibrated to detect concentrations between 0 and 5000 parts per million (ppm). In some agricultural environments where photosynthesis and respiration are intense, CO₂ levels may exceed this range, requiring a sensor with extended capacity. Second, CO₂ sensors are not waterproof, as they contain a gas-permeable membrane that allows gas to enter but is susceptible to moisture damage. Therefore, proper housing or environmental protection is necessary in humid or wet conditions. Lastly, temperature sensitivity must be considered—most CO₂ sensors operate reliably within a temperature range of -10°C to 50°C. Operating outside this range can cause measurement errors or sensor failure.

In summary, CO₂ sensors are indispensable tools in maintaining safe, efficient, and healthy environments. Their accuracy and adaptability make them valuable in a wide range of industries, helping to enhance both quality of life and operational safety.